The prototype testing process behind Xcalion’s next-generation padel rackets
The channel takes viewers inside the rarely-seen world of padel racket prototyping, focusing on the upcoming Xcalion 2.0 series. Unlike most brands that simply release annual updates, Xcalion’s approach is rooted in systematic testing and innovation, especially in the use of advanced materials and weight distribution. The reviewer examines five distinct prototypes, each representing a step in the evolution towards the final product, and shares detailed on-court impressions for each.
Prototype one: reducing weight while increasing balance
The first prototype is derived from the popular S120 model, known for its versatility and balanced performance. The original S120 features:
- Weight: 336g
- Balance: 280mm
In the prototype, Xcalion’s engineers push the boundaries by dropping the weight to 323g and raising the balance to 293mm. The goal is to maintain power despite the lighter construction, a hallmark of the brand’s philosophy. On court, the reviewer notes that the racket moves effortlessly, with the higher balance compensating for the reduced mass. The feel and ball output remain similar to the S120, though the sweet spot becomes slightly smaller, likely due to less material. At the net, the higher balance is noticeable, but the overall manageability is excellent. The reviewer highlights that, even with the weight reduction, power loss is minimal, though there is a subtle impact on the sweet spot and off-center hits.
Prototype two: improving manageability in a power-focused frame
The second prototype is based on the H11, Xcalion’s most power-oriented racket. The original H11 specs are:
- Weight: 356g
- Balance: above 280mm
The prototype reduces the weight to 348g and lowers the balance to 273mm. This adjustment aims to enhance maneuverability without sacrificing too much power. On court, the reviewer finds the racket easier to swing, especially from the baseline. However, in pure power situations, the prototype loses some of the explosiveness of the original H11. The manageability gains are clear, but the trade-off is a noticeable drop in power. The sweet spot remains consistent, aided by the lower balance, but the overall feel is more user-friendly for players seeking easier handling.
Prototype three: introducing a new 3D rough surface for enhanced spin
For the third prototype, Xcalion experiments with surface texture rather than weight or balance. Based on the H1 Max (which itself has a weight of 336g and balance of 279mm), this version keeps the core specs but introduces a new 3D rough finish. The previous model used linear roughness, while the prototype features a more distributed, lettered 3D pattern.
Testing volleys and drop shots, the reviewer observes that the new roughness increases spin potential and gives a slightly drier, more rigid feel. The ball leaves the racket faster and with more effect, especially on drop shots, where the ball stays closer to the net. The reviewer notes that while the hardness remains unchanged, the tactile feedback is different, and the increased spin is a clear improvement for players who rely on effects.
Prototype four: radical weight reduction with a new material and hole pattern
The fourth prototype, named Claren, represents a significant leap in material science. Xcalion’s engineers have developed a new material—details remain confidential, but hints suggest it’s inspired by aerospace technology—that allows the racket to weigh just 312g (potentially under 300g without grip and overgrip).
This prototype also features a new hole pattern, which the reviewer believes contributes to a more linear and homogeneous response. On court, the Claren’s maneuverability is outstanding, and despite the ultra-lightweight, the feel is not overly soft. The ball output at medium pace is excellent, and the racket remains progressive at higher speeds. The sweet spot is slightly smaller than the S120 but comparable to the H1 Max. At the net and in aerial play, the lightness allows for rapid hand movement, though players may need to adjust to avoid overpowering the ball. Power is inevitably reduced, but the reviewer is surprised by how well the Claren performs in smashes and fast exchanges, making it a viable alternative for those prioritizing lightness and control.
Prototype five: the near-final Xcalion 2.0 with advanced material and design
The fifth and final prototype, kept visually under wraps, incorporates all the learnings from previous models. It uses the definitive new material, a revised hole pattern (notably with no central holes), and a new 3D rough. The weight is even lower than before, yet the feel is described as medium-hard to hard—somewhere between the H1 Max and H11 models.
On court, the reviewer is impressed by the wider sweet spot and the dry, controllable touch. The new hole pattern enhances control and feedback, while the rough surface boosts spin. The racket is highly manageable, with excellent ball output at medium pace and surprising power on acceleration. The reviewer emphasizes that the material, developed by engineers with backgrounds in aerospace and automotive industries, delivers both lightness and mechanical strength. The final prototype feels more powerful than the H1 Max despite its reduced weight, and its agility is unmatched, especially in defensive and fast-paced situations.
Key takeaways from the Xcalion prototype testing process
- Weight and balance adjustments have a significant impact on power, sweet spot size, and maneuverability.
- New materials inspired by aerospace technology allow for ultra-light rackets without sacrificing structural integrity or feel.
- Surface roughness innovations (3D patterns) provide clear improvements in spin and ball control.
- Hole pattern changes influence both the sweet spot and the tactile feedback, offering more linear and controllable responses.
- Manageability is a core focus, with each prototype aiming to balance lightness, power, and resistance.
The reviewer concludes that Xcalion’s methodical approach—testing variables like weight, balance, material, roughness, and hole pattern in isolation—has resulted in a new generation of rackets that promise to set new standards in padel technology. The upcoming Xcalion 2.0 models are expected to deliver a unique blend of lightness, power, and advanced material performance, reflecting the brand’s commitment to innovation and player-focused design.
